{"id":11992,"date":"2025-06-05T08:01:53","date_gmt":"2025-06-05T08:01:53","guid":{"rendered":"https:\/\/hengkometer.com\/?p=11992"},"modified":"2025-06-07T03:39:20","modified_gmt":"2025-06-07T03:39:20","slug":"smart-humidity-control-in-paper-production","status":"publish","type":"post","link":"https:\/\/hengkometer.com\/lt\/smart-humidity-control-in-paper-production\/","title":{"rendered":"I\u0161manioji dr\u0117gm\u0117s kontrol\u0117 popieriaus gamyboje"},"content":{"rendered":"
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Popieriaus gamybos pramon\u0117je aplinkos kontrol\u0117 yra ne tik technin\u0117 detal\u0117 - tai labai svarbus kokyb\u0117s veiksnys. Popierius i\u0161 prigimties yra higroskopin\u0117 med\u017eiaga. Tai rei\u0161kia, kad jis sugeria ir i\u0161skiria dr\u0117gm\u0119 priklausomai nuo aplinkos oro s\u0105lyg\u0173. Jei n\u0117ra nuolatin\u0117s temperat\u016bros ir dr\u0117gm\u0117s kontrol\u0117s, popierius gali i\u0161sikraipyti, tapti trapus ar net supelyti - d\u0117l to gali susidaryti brangiai kainuojan\u010di\u0173 atliek\u0173, produkt\u0173 gr\u0105\u017einimo ir nukent\u0117ti prek\u0117s \u017eenklo reputacija.<\/p>\n

<\/p>\n

Kiekvienas gamybos etapas - nuo kar\u0161\u010dio ir gar\u0173 celiulioz\u0117s gamybos zonoje iki tyli\u0173 gatav\u0173 ritini\u0173 sand\u0117liavimo patalp\u0173 - kelia sav\u0173 aplinkosaugos i\u0161\u0161\u016bki\u0173. Siekdami i\u0161laikyti produkto kokyb\u0119 ir proceso stabilum\u0105, gamintojai pasitelkia i\u0161mani\u0105sias steb\u0117jimo sistemas.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Aplinkosaugos i\u0161\u0161\u016bkiai popieriaus gamybos procese<\/h2>\n

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1. Didel\u0117 dr\u0117gm\u0117, chemini\u0173 med\u017eiag\u0173 garai<\/strong><\/p>\n

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Aplinkos charakteristikos:<\/em><\/p>\n

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- Santykinis oro dr\u0117gnumas (RH): Da\u017enai vir\u0161ija 90%<\/p>\n

<\/p>\n

- Temperat\u016bra: Padid\u0117jusi d\u0117l gar\u0173 ir chemini\u0173 reakcij\u0173<\/p>\n

<\/p>\n

- Rizikos veiksniai: R\u016bg\u0161\u010dios dujos, didel\u0117 dr\u0117gm\u0117, korozija<\/p>\n

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Kod\u0117l steb\u0117sena yra svarbi:<\/em><\/p>\n

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Plau\u0161inant medienos dro\u017el\u0117s suskaidomos \u012f pluo\u0161t\u0105 naudojant \u0161ilum\u0105, vanden\u012f ir chemines med\u017eiagas. Tinkamai nekontroliuojant aplinkos dr\u0117gm\u0117s perteklius skatina mikrob\u0173 augim\u0105 ir netolyg\u0173 dr\u0117gm\u0117s pasiskirstym\u0105 celiulioz\u0117je, o tai turi \u012ftakos pluo\u0161to konsistencijai ir didina d\u017eiovinimo apkrovas kitame etape.<\/p>\n

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Steb\u0117senos strategija:<\/em><\/p>\n

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\u012ediekite dr\u0117gm\u0117s si\u0173stuvai<\/strong>\u00a0atsparus\u00a0korozija ir didel\u0117 santykin\u0117 dr\u0117gm\u0117<\/strong>\u00a0steb\u0117ti s\u0105lygas ir \u012fjungti v\u0117dinimo sistemas, kad b\u016bt\u0173 u\u017etikrinta kontroliuojama atmosfera ir pastovi celiulioz\u0117s kokyb\u0117.<\/p>\n

<\/p>\n

2. Spaudimo skyrius - mechaninis \u012ftempimas ir kondensacijos rizika<\/strong><\/p>\n

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Aplinkos charakteristikos:<\/em><\/p>\n

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- RH: 80-95%<\/p>\n

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- Rizikos veiksniai: Kondensacija ant \u012frangos, kintantis sl\u0117gis, greiti mechaniniai procesai<\/p>\n

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Kod\u0117l steb\u0117sena yra svarbi:<\/em><\/p>\n

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Spaud\u017eiant ir kaitinant i\u0161 mink\u0161timo pa\u0161alinamas vanduo. Kad b\u016bt\u0173 i\u0161vengta kondensacijos, kuri gali sugadinti ma\u0161inas ir v\u0117l sudr\u0117kinti i\u0161 dalies i\u0161d\u017eiovint\u0105 plau\u0161ien\u0105, reikia atid\u017eiai kontroliuoti dr\u0117gm\u0119.<\/p>\n

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Steb\u0117senos strategija:<\/em><\/p>\n

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Naudokite greitai reaguojantys jutikliai <\/strong>su nuo kondensacijos<\/strong>\u00a0funkcijos, leid\u017eian\u010dios nustatyti mikroklimato poky\u010dius ir akimirksniu sureguliuoti oro sausinimo sistemas.<\/p>\n

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3. D\u017eiovinimo skyrius - \u0161ilumos ciklai ir dr\u0117gm\u0117s tikslumas<\/strong><\/p>\n

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Aplinkos charakteristikos:<\/em><\/p>\n

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- Temperat\u016bra: Auk\u0161ta (iki 120 \u00b0C)<\/p>\n

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- RH: spar\u010diai ma\u017e\u0117ja sausesn\u0117se sekcijose<\/p>\n

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- Rizikos veiksniai: \u0160iluminis dreifas, jutiklio degradacija, netolygus d\u017eiovinimas<\/p>\n

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Kod\u0117l steb\u0117sena yra svarbi:<\/em><\/p>\n

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Gaminant popieri\u0173 daug energijos sunaudojama d\u017eiovinimui. Perd\u017eiovinus popieri\u0173, jis gali b\u016bti trapus ir \u0161vaistoma energija; nepakankamai i\u0161d\u017eiovinus popieri\u0173, jis susisuka arba prast\u0117ja jo pavir\u0161iaus savyb\u0117s. Steb\u0117jimas realiuoju laiku padeda tiksliai sureguliuoti \u0161ilumos ir oro balans\u0105, kad b\u016bt\u0173 pasiekti optimal\u016bs rezultatai.<\/p>\n

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Steb\u0117senos strategija:<\/em><\/p>\n

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\u012ediegti\u00a0auk\u0161tai temperat\u016brai atspar\u016bs jutikliai<\/strong>\u00a0gali i\u0161laikyti tikslum\u0105 terminio ciklo metu. Integruokite su d\u017eiovinimo valdymo sistemomis, kad gal\u0117tum\u0117te efektyviai reguliuoti energijos suvartojim\u0105.<\/p>\n

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4. Apdaila ir vyniojimas - pavojus matmen\u0173 stabilumui<\/strong><\/p>\n

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Aplinkos charakteristikos:<\/em><\/p>\n

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- Santykin\u0117 dr\u0117gm\u0117: tur\u0117t\u0173 b\u016bti stabili 45-55%<\/p>\n

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- Rizikos veiksniai: Susisukimas, statin\u0117 elektra, dangos problemos<\/p>\n

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Kod\u0117l steb\u0117sena yra svarbi:<\/em><\/p>\n

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Apdailos etapuose, tokiuose kaip kalendoriavimas, dengimas ir vyniojimas, popierius yra labai jautrus aplinkos santykinei dr\u0117gmei. D\u0117l nekontroliuojamos dr\u0117gm\u0117s popierius i\u0161siple\u010dia arba susitraukia, o tai turi tiesiogin\u0117s \u012ftakos ritinio vienodumui ir spausdinimui.<\/p>\n

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Steb\u0117senos strategija:<\/em><\/p>\n

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I\u0161laikyti stabili\u0105 RH visoje apdailos linijoje naudojant tiksl\u016bs si\u0173stuvai<\/strong>\u00a0ir vietin\u0117s kontrol\u0117s sistemos. Taip u\u017etikrinamas sklandus tolesni\u0173 proces\u0173 veikimas ir i\u0161vengiama defekt\u0173.<\/p>\n

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5. Saugojimas ir sand\u0117liavimas - ilgalaikis stabilumas<\/strong><\/p>\n

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Aplinkos charakteristikos:<\/em><\/p>\n

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- Tikslin\u0117 RH: 50-55%<\/p>\n

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- Rizikos veiksniai: Dr\u0117gm\u0117s absorbcija, pel\u0117sis, kra\u0161t\u0173 susisukimas, stiprumo suma\u017e\u0117jimas<\/p>\n

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Kod\u0117l steb\u0117sena yra svarbi:<\/em><\/p>\n

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Pagamintas popierius ir toliau s\u0105veikauja su aplinka. Netinkamas laikymas gali sugadinti keli\u0173 dien\u0173 ar savai\u010di\u0173 pastangas. Norint i\u0161saugoti kokyb\u0119 ir pateisinti klient\u0173 l\u016bkes\u010dius, labai svarbu u\u017etikrinti pastovi\u0105 santykin\u0119 dr\u0117gm\u0119 ir temperat\u016br\u0105 sand\u0117liuojant.<\/p>\n

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Steb\u0117senos strategija:<\/em><\/p>\n

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\u012ediekite daugyb\u0119 paskirstyt\u0173 jutikli\u0173 saugojimo zonose, prijungt\u0173 prie centralizuot\u0173 \u0160VOK arba sausinimo sistem\u0173. Naudokite ilgalaik\u012f registravim\u0105 atsekamumui ir auditui.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Pramonini\u0173 temperat\u016bros ir dr\u0117gm\u0117s si\u0173stuv\u0173 vaidmuo<\/h2>\n\n

Norint palaikyti optimalias s\u0105lygas visoje popieriaus gamybos linijoje, b\u016btina nuolatin\u0117 ir tiksli aplinkos steb\u0117sena. Pramoniniai temperat\u016bros ir dr\u0117gm\u0117s si\u0173stuvai yra gamyklos aplinkos \"akys ir ausys\", leid\u017eian\u010dios realiuoju laiku rinkti, analizuoti ir reaguoti \u012f duomenis.<\/p>\n\n

Skirtingai nuo paprast\u0173 jutikli\u0173, pramonin\u0117s klas\u0117s si\u0173stuvai skirti naudoti sud\u0117tingomis gamybos s\u0105lygomis - esant didelei dr\u0117gmei, chemini\u0173 med\u017eiag\u0173 garams, garams ir da\u017eniems temperat\u016bros svyravimams. Tvirta j\u0173 konstrukcija ir didelis tikslumas leid\u017eia u\u017etikrinti stabil\u0173 veikim\u0105 ten, kur standartin\u0117 \u012franga da\u017enai nepasiteisina.<\/p>\n\n

Svarbiausias dalykas, kur\u012f tur\u0117tum\u0117te \u017einoti, yra galutinis \u017einojimas \u012ereng\u0119 si\u0173stuvus svarbiausiuose valdymo ta\u0161kuose, pavyzd\u017eiui, celiulioz\u0117s paruo\u0161imo rezervuaruose, d\u017eiovinimo tuneliuose, apdailos linijose ir sand\u0117liavimo zonose, gamintojai \u012fgyja galimyb\u0119:<\/p>\n\n

\u2705 Aptikti aplinkos nukrypimus prie\u0161 jiems paveikiant kokyb\u0119<\/p>\n\n

\u2705 Automati\u0161kai reguliuokite v\u0117dinimo arba oro sausinimo sistemas<\/p>\n\n

\u2705 Optimizuoti energijos naudojim\u0105 d\u017eiovinimo proces\u0173 metu<\/p>\n\n

\u2705 U\u017etikrinti galutinio gaminio matmen\u0173 ir stiprumo nuoseklum\u0105<\/p>\n\n

\u2705 Generuoti istorinius duomenis, reikalingus kokyb\u0117s auditui ir proces\u0173 tobulinimui<\/p>\n\n

Galiausiai temperat\u016bros ir dr\u0117gm\u0117s si\u0173stuvai n\u0117ra tik pasyv\u016bs matavimo \u012frankiai - jie yra neatsiejami nuo pa\u017eangios proceso kontrol\u0117s ir ilgalaikio kokyb\u0117s u\u017etikrinimo popieriaus gamyboje.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Kod\u0117l\u00a0HG808-H<\/a> Puikiai veikia at\u0161iaurioje popieriaus aplinkoje<\/h2>\n

<\/p>\n

Given the demanding environmental conditions found across the entire paper production cycle\u2014from high-humidity pulp areas to heat-intensive drying zones\u2014choosing the right transmitter is critical. Not all sensors are built to withstand such extremes while maintaining long-term accuracy and stability. This is where specialized solutions\u00a0–\u00a0HG808\u00a0H\u00a0come into play.<\/p>\n

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HG808-H si\u0173stuvas n\u0117ra bendrosios paskirties jutiklis - jis sukurtas specialiai ekstremalioms pramon\u0117s s\u0105lygoms:<\/p>\n

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-Dviej\u0173 sluoksni\u0173 apsauga su lieto aliuminio korpusu ir ner\u016bdijan\u010dio plieno jutiklio moduliu, atspariu korozijai, dr\u0117gmei, alyvos r\u016bkui ir dulk\u0117ms.<\/p>\n

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-I\u0161laiko \u00b12% RH tikslum\u0105 aplinkoje, kurioje santykin\u0117 oro dr\u0117gm\u0117 siekia 95%.<\/p>\n

<\/p>\n

-Ilgalaikis dreifas yra minimalus, tod\u0117l suma\u017e\u0117ja kalibravimo da\u017enumas ir technin\u0117s prie\u017ei\u016bros i\u0161laidos.<\/p>\n

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-Atsparus cheminiams trikd\u017eiams ir mechaniniams sm\u016bgiams.<\/p>\n

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-Visi\u0161kai suderinamas su PLC, DCS ir pastat\u0173 automatizavimo sistemomis per Modbus\/RS485 arba 4-20 mA i\u0161vest\u012f.<\/p>\n

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-Veikia celiulioz\u0117s apdorojimo, presavimo, d\u017eiovinimo ir sand\u0117liavimo etapuose - vienas jutiklis veikia visuose etapuose.<\/p>\n

<\/p>\n

Be to, HG808-H naudojama pa\u017eangi sud\u0117tin\u0117 jutikli\u0173 technologija, apsauganti nuo gar\u0173 ir trukd\u017ei\u0173, tod\u0117l rodmenys yra tiksl\u016bs net ir chaoti\u0161kiausioje pramonin\u0117je aplinkoje.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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DUK: Dr\u0117gm\u0117s si\u0173stuvo pasirinkimas ir naudojimas popieriaus gamyboje<\/h2>\n

<\/p>\n

1 klausimas: Kok\u012f dr\u0117gm\u0117s diapazon\u0105 tur\u0117\u010diau steb\u0117ti \u012fvairiuose popieriaus gamybos etapuose?<\/strong><\/p>\n

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A1: Proceso metu dr\u0117gm\u0117 labai skiriasi:<\/p>\n

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Plau\u0161inimas: >90% RH<\/p>\n

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Spaudimas: 80-95% RH<\/p>\n

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D\u017eiovinimas: Greitai ma\u017e\u0117jantis santykinis oro dr\u0117gnis, da\u017enai iki <10%<\/p>\n

<\/p>\n

Apdaila: 45-55% RH<\/p>\n

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Saugojimas: 50-55% RH<\/p>\n

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Jutikliai turi b\u016bti tiksl\u016bs ir stabil\u016bs visuose \u0161iuose diapazonuose, ypa\u010d greitai kintan\u010diomis s\u0105lygomis.<\/p>\n

\u00a0<\/p>\n

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2 klausimas: Ar vieno tipo si\u0173stuvas gali b\u016bti naudojamas visiems etapams?<\/strong><\/p>\n

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A2: Tik pramoniniai si\u0173stuvai, tokie kaip HG808-H, yra suprojektuoti taip, kad tiksliai veikt\u0173 visose \u0161iose srityse.<\/p>\n

s\u0105lygas - nuo didel\u0117s dr\u0117gm\u0117s celiulioz\u0117s zon\u0173 iki auk\u0161tos temperat\u016bros d\u017eiovinimo zon\u0173 - suma\u017einant keli\u0173 tip\u0173 jutikli\u0173 poreik\u012f.<\/p>\n

<\/p>\n

\u00a0<\/p>\n

3 klausimas: Kaip da\u017enai tur\u0117\u010diau kalibruoti jutikl\u012f?<\/strong><\/p>\n

<\/p>\n

A3: Tipi\u0161koje popieriaus aplinkoje rekomenduojama atlikti kasmetin\u012f kalibravim\u0105.<\/p>\n

Ta\u010diau at\u0161iauriose zonose, kuriose yra chemini\u0173 gar\u0173 arba vyksta \u0161iluminis ciklas, patartina tikrinti kas pusmet\u012f.<\/p>\n

HG808-H sukurtas taip, kad suma\u017eint\u0173 dreif\u0105 ir pailgint\u0173 kalibravimo intervalus.<\/p>\n

<\/p>\n

\u00a0<\/p>\n

4 klausimas: Kaip tur\u0117\u010diau i\u0161d\u0117styti si\u0173stuvus, kad rodmenys b\u016bt\u0173 tiksl\u016bs?<\/strong><\/p>\n

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A4: Venkite statyti tiesiai \u012f ventiliacijos ang\u0173 ar ventiliatori\u0173 oro sraut\u0105.<\/p>\n

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Montuokite reprezentatyviame auk\u0161tyje (paprastai 1,5-2 m nuo \u017eem\u0117s).<\/p>\n

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R\u016bko ar dulki\u0173 veikiamose vietose naudokite apsauginius filtrus arba korpusus.<\/p>\n

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Paskirstykite jutiklius pagrindiniuose ta\u0161kuose, kad gal\u0117tum\u0117te valdyti kelias zonas.<\/p>\n

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I\u0161vada<\/h2>\n

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Aplinkos nestabilumas yra pasl\u0117pta rizika, kuri gamintojams gali brangiai kainuoti. Prasta dr\u0117gm\u0117s kontrol\u0117 lemia negr\u012f\u017etamus<\/p>\n

popieriaus tvirtumo, i\u0161vaizdos ir naudojimo patogumo pa\u017eeidim\u0173.<\/p>\n

Ta\u010diau su HG808-H \u0161ios rizikos nebelieka - d\u0117l jo pramoninio patvarumo, reakcijos realiuoju laiku,<\/p>\n

ir tikslum\u0105 net ir sud\u0117tingiausiomis s\u0105lygomis.<\/p>\n

<\/p>\n

Whether you’re battling steam in the pulping room, controlling RH in a multi-zone warehouse, or facing thermal<\/p>\n

\u0161ok\u0105 d\u017eiovinimo tunelyje, HG808-H yra j\u016bs\u0173 patikima pirmoji gynybos linija.<\/p>\n

\u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

In the paper manufacturing industry, environmental control is not just a technical detail\u2014it\u2019s a critical quality factor. Paper, by nature, is a hygroscopic material. This means it absorbs and releases moisture depending on the surrounding air conditions. Without consistent temperature and humidity control, paper can become warped, brittle, or even moldy\u2014leading to costly waste, product […]<\/p>\n","protected":false},"author":1,"featured_media":11994,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-11992","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nSmart Humidity Control in Paper Production - HENGKOMeter<\/title>\n<meta name=\"description\" content=\"Introduce the environmental challenges in the paper process and point out the solution of installing a humidity sensor to solve it.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/hengkometer.com\/lt\/smart-humidity-control-in-paper-production\/\" \/>\n<meta property=\"og:locale\" content=\"lt_LT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Smart Humidity Control in Paper Production - 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