Dew Point Transmitter and Sensor Manufacturer

Tiny Drops, Big Impact: How Dew Point Transmitters Shape Your World

For Your Compressed Air Systems, HVAC Project, Air Dryer System

Escolha o transmissor certo de temperatura e umidade do ponto de orvalho

Discover the key factors to consider when selecting the optimal dew point temperature and humidity transmitter for reliable, accurate environmental monitoring across various applications from HENGKO.

Not Sure How to Choose?

Check Dew Point Sensor / Transmitter Selection Guide First

 

Modelo Por condição de aplicação  Principais recursos 
1. Inline Dew Point Transmitter (Small HG602 Series )
HG602-CCold and Dry Environment Medição do ponto de orvalho
(cold storage, freeze-drying systems)
- ±1°C Td Accuracy ( Ultra-high DewPoint Accuracy ) ;
– Suitable for cold drying processes ;
– Stable performance for precision applications
HG602-D Standard Precision Medição do ponto de orvalho         
(dry gas pipelines, glove boxes)
- ±2°C Td Accuracy ;
– Designed for stable operation in normal temp environments ;
– Reliable for dry zone applications
HG602-G (new) Corrosive Environment Dew Point Monitoring
(acid/alkali gas systems, chemical plants)
– ±3°C Td Accuracy ;
– Enhanced corrosion resistance ;
– Suitable for harsh chemical environments
2. Box Type Dew Point Transmitter ( HG808 Series ) 
HG808-DMedição do ponto de orvalho em ambiente com temperatura normal
(sistemas de gás seco, caixas de luvas)
- ±2°C Td Accuracy ;
– Dew point & temp output ;
– 4–20mA interface ;
– Accurate in dry zones
HG808-AUltra High Temperature Condition + Dew Point Measurement
and moisture-sensitive areas
– Accurately measure dew point under 180℃ ;
– Robust & interference-resistant ;
– Suitable for high-temp special applications
HG808-G Corrosivo / Chemical Environment Dew Point Monitoring– ±3°C Td Accuracy ;
- Anti-corrosion design ;
– Works in chemical & disinfectant environments

Inline Dew Point Sensor

1

HG602 Series

The Inline Dew Point Sensor is an innovative tool designed to integrate seamlessly into various industrial and commercial systems. 

  • Innovative Integration: Seamlessly fits into industrial and commercial systems for real-time humidity measurement.
  • Advanced Technology: Specifically engineered for inline applications.
  • Accurate Measurements: Delivers precise humidity level readings.
  • Efficient Monitoring: Ideal for continuous dew point level tracking in processes such as air drying and compressed air systems.
  • Versatile Applications: Suitable for a variety of moisture-sensitive operations.
  •  Convenient Solution: Offers a practical approach to monitoring dew point levels effectively.

Transmissor de ponto de orvalho

2

HG808 Series

HENGKO offers a wide range of temperature and humidity dew point sensors for many application. 

  • Advanced Monitoring: The Dew Point Transmitter offers precise humidity control in various settings.
  • Versatile Probes: Includes 4-types of probes:
    1.Split Probe: For flexible installation in different environments.
    2.Split Replacement Probe: Easily interchangeable for continuous operation.
    3.Integrated Probe: Seamlessly designed for direct system integration.
    4.Integrated Duct Probe: Specifically tailored for duct system applications.
  • Real-Time Accuracy: Ensures immediate and accurate dew point measurements.
  • Ideal for Various Industries: Suitable for use in HVAC, drying processes, and other humidity-sensitive environments.
  • User-Friendly Design: Easy to install and operate, enhancing efficiency and reliability.
Ícone do transmissor de temperatura e umidade do tipo split

Produtos da série HG808

A HENGKO oferece uma ampla gama de sensores industriais de temperatura e umidade adequados para várias necessidades de monitoramento, que vão desde sondas de aço inoxidável para transmissores de ponto de orvalho e os seguintes 6 tipos de soluções de dispositivos de monitoramento de temperatura e umidade. Nosso foco é fornecer sensores precisos, confiáveis e de longa duração, o que os torna perfeitos para uma grande variedade de aplicações.

Handheld Dew Point Meter

3

HG970 Series

The Handheld Dew Point Meter is a compact, portable device designed for precise and convenient measurement of humidity in various environments.

  • Compact and Portable: Ideal for on-the-go applications, easily carried for field use.
  • Accurate Readings: Advanced sensor technology ensures precise dew point detection.
  • Versatile Use: Perfect for industrial spot-checks, HVAC inspections, and environmental monitoring.
  • Rapid Response: Quickly adapts to changing conditions for reliable measurements.
  • User-Friendly Interface: Intuitive controls and clear display for effortless operation.
  • Durable Design: Built to withstand field conditions while remaining lightweight.
  • Essential Tool: A vital instrument for professionals requiring fast, accurate humidity

Let us check why you should choose a dew point transmitter from HENGKO

Por que escolher os EUA

A HENGKO é líder global em soluções de sensores industriais, com uma reputação de design exclusivo e excelente desempenho. Nossos transmissores e sensores de temperatura e umidade são usados em uma ampla gama de setores, incluindo alimentos e bebidas, farmacêutico, manufatura e monitoramento ambiental.

01

personalizar

Você pode personalizar totalmente um produto exclusivo de sensor de ponto de orvalho com base em nossa série de transmissores de ponto de orvalho patenteados e projetados por nós mesmos.

02

preço competitivo

Você obterá um preço muito mais baixo e competitivo devido ao nosso controle extremamente econômico.

03

atualização de produtos

Você sempre atenderá às necessidades do mercado em constante mudança com nossos produtos em constante atualização.

04

suporte de marketing

Você terá um forte suporte de marketing para ajudá-lo a vender produtos com sucesso. Os suportes materiais incluem: imagens de produtos em alta resolução, vídeos legais com efeito 3d e MUITO mais.

Confiado por 100 marcas e organizações de classe mundial de todos os itens

Application of Dew Point Transmitter

Dew Point Sensor for Compressed air

Dew Point Sensor for Compressed Air System Monitor : Ensuring Optimal Humidity Control and Air Quality for your Air Compress Machine

Nossa fábrica

HENGKO is a leading manufacturer of professional dew point transmitters, temperature and humidity transmitters, and handheld dew point meters. We offer a wide range of temperature and humidity monitoring solutions to meet your specific needs. 

Our products are designed for accuracy and reliability, ensuring optimal performance in various applications. Whether you require a high-quality dew point sensor or a robust humidity transmitter, HENGKO has the expertise and products to support your project. 

Entre em contato conosco hoje mesmo para discutir seus requisitos e descobrir as melhores soluções para suas necessidades de monitoramento.

Fabricante de transmissores e sensores de umidade na China pela HENGKO
HENGKO apresenta transmissor de temperatura e umidade na feira da Alemanha
HENGKO apresenta transmissor de temperatura e umidade na Feira Americana

Tudo sobre o transmissor de ponto de orvalho

What is a Dew Point ?

The dew point is the temperature to which the air must be cooled to become saturated with water vapor. In other words, it is the temperature at which the air can no longer hold any more water vapor in the form of gas. If the air is cooled further, the excess water vapor will condense into liquid water, forming dew.

The dew point is an important meteorological parameter because it is a measure of the amount of moisture in the air. The higher the dew point, the more moisture the air contains. This can make the air feel muggy or uncomfortable, especially on a hot day.

The dew point is also used to forecast the formation of fog and dew. If the dew point is close to the air temperature, then fog or dew is likely to form. This is because the air is close to becoming saturated, and any further cooling will cause the water vapor to condense.

Here is a table of general comfort levels using dew point:

Dew Point (°F)Comfort Level
Below 50Comfortable
50-60Somewhat muggy
60-65Muggy
65-70Very muggy
Above 70Oppressive

As you can see, dew point is a good indicator of how comfortable the air will feel. If you are planning to be outdoors, it is a good idea to check the dew point forecast before you go.

Main Features of Dew Point Transmitter

Here are some of the main features of dew point transmitters:

  • High Accuracy: Dew point transmitters can measure dew point with a high degree of accuracy, typically within ±2°C (±3.6°F). This is important for applications where precise measurements are required, such as in the pharmaceutical and semiconductor industries.
  • Transmissor de temperatura e umidade de ponto de orvalho em linha de 4-20 mA
     
  • Wide Measuring Range: Dew point transmitters can measure dew point over a wide range of temperatures, typically from -100°C to +80°C (-148°F to +176°F). This makes them suitable for a wide variety of applications, including those in extreme environments.
  • Fast Response Time: Dew point transmitters can respond quickly to changes in moisture content, typically within seconds. This is important for applications where real-time monitoring is required, such as in industrial process control.
  • Multiple Outputs: Dew point transmitters can provide multiple outputs, such as analog (4-20 mA or 0-10 V), digital (RS-485 or Modbus), and alarm relays. This allows them to be integrated into a variety of control systems.
  • Rugged Construction: Dew point transmitters are typically built to withstand harsh environments, such as those found in industrial settings. They are often made of stainless steel or other durable materials and are designed to withstand high temperatures, humidity, and vibration.
  • Easy Maintenance: Dew point transmitters are typically easy to maintain, with most models requiring only annual calibration. Some models may also have self-cleaning sensors that reduce the need for maintenance.

In addition to these main features, dew point transmitters may also offer a variety of other features, such as:

  • Data logging: This feature allows dew point transmitters to store data for later retrieval. This data can be used to track changes in moisture content over time and to identify trends.
  • Alarm setpoints: This feature allows dew point transmitters to be configured to trigger an alarm when moisture content exceeds a certain level. This can help to prevent damage to equipment or products.
  • Remote access: This feature allows dew point transmitters to be accessed and monitored remotely. This can be useful for applications where it is difficult to access the transmitter in person.

Dew point transmitters are a valuable tool for measuring and monitoring moisture content in a variety of applications. They are accurate, reliable, and versatile, and they can be used to improve the quality of products, protect equipment, and optimize industrial processes.

Types of Dew Point Transmitter ?

There are three main types of dew point transmitters: chilled mirror, polymer, and metal oxide.

Espelho refrigerado

Chilled mirror dew point transmitters are the most accurate type of dew point transmitter. They work by cooling a mirror until water vapor condenses on its surface. The temperature of the mirror is then measured, and this temperature is the dew point. Chilled mirror dew point transmitters are typically used in applications where high accuracy is required, such as in the pharmaceutical and semiconductor industries.

Polímero

Polymer dew point transmitters are less accurate than chilled mirror dew point transmitters, but they are also less expensive. They work by measuring the change in electrical resistance of a polymer sensor as moisture content changes. Polymer dew point transmitters are typically used in applications where cost is a major concern, such as in the HVAC industry.

Óxido metálico

Metal oxide dew point transmitters are similar to polymer dew point transmitters, but they use a different type of sensor. Metal oxide dew point transmitters are typically used in applications where a wide measuring range is required, such as in the food and beverage industry.

Here is a table comparing the three main types of dew point transmitters:

 

RecursoChilled MirrorPolímeroMetal Oxide
PrecisãoAltaMediumMedium
CustoAltaBaixaMedium
Measuring RangeWideNarrowWide
Tempo de respostaSlowFastMedium
ManutençãoAltaBaixaMedium
AplicativosPharmaceutical, SemiconductorHVACAlimentos e bebidas

The best type of dew point transmitter for a particular application will depend on the specific requirements of the application. In general, chilled mirror dew point transmitters are the best choice for applications where high accuracy is required. Polymer dew point transmitters are a good choice for applications where cost is a major concern. Metal oxide dew point transmitters are a good choice for applications where a wide measuring range is required.

 

Why Dew Point Transmitter is So Important ?

Dew point transmitters are important in a variety of applications, including:

  • Sistemas HVAC: Dew point transmitters are used in HVAC systems to control humidity levels. Humidity is important for human comfort and health. Too much humidity can make the air feel muggy and uncomfortable, and it can also lead to the growth of mold and mildew. Too little humidity can make the air feel dry and can also lead to respiratory problems.

  • Controle de processos industriais: Dew point transmitters are used in industrial process control to ensure that products are manufactured under the correct humidity conditions. Humidity can affect the quality of many products, such as pharmaceuticals, semiconductors, and food and beverages.

  • Monitoramento ambiental: Dew point transmitters are used in environmental monitoring to track changes in moisture content in the atmosphere. This information can be used to forecast weather conditions and to identify potential environmental problems.

Here are some specific examples of how dew point transmitters are used in different industries:

  • Pharmaceutical industry: Dew point transmitters are used to control humidity levels in clean rooms where pharmaceuticals are manufactured. Humidity levels must be carefully controlled to prevent the degradation of drugs and to ensure that they are manufactured to the highest quality standards.

  • Semiconductor industry: Dew point transmitters are used to control humidity levels in semiconductor fabrication plants. Humidity levels must be carefully controlled to prevent the contamination of wafers and to ensure that semiconductors are manufactured to the highest quality standards.

  • Food and beverage industry: Dew point transmitters are used to control humidity levels in food and beverage production facilities. Humidity levels must be carefully controlled to prevent the growth of mold and mildew, to ensure that products have the correct texture, and to extend the shelf life of products.

  • HVAC industry: Dew point transmitters are used in HVAC systems to control humidity levels in homes, offices, and other buildings. Humidity levels must be carefully controlled to ensure human comfort and health.

  • Monitoramento ambiental: Dew point transmitters are used in environmental monitoring stations to track changes in moisture content in the atmosphere. This information can be used to forecast weather conditions and to identify potential environmental problems, such as drought or flooding.

As you can see, dew point transmitters are important in a wide variety of applications. They are essential for ensuring the quality of products, protecting equipment, and optimizing industrial processes.

In addition to the benefits listed above, dew point transmitters can also help to:

  • Reduce energy consumption: By controlling humidity levels, dew point transmitters can help to reduce energy consumption in HVAC systems.
  • Improve indoor air quality: By controlling humidity levels, dew point transmitters can help to improve indoor air quality by reducing the growth of mold and mildew.
  • Protect equipment: Dew point transmitters can help to protect equipment from corrosion and other damage caused by high humidity.
  • Extend the shelf life of products: Dew point transmitters can help to extend the shelf life of products by preventing the growth of mold and mildew.
  • Improve productivity: Dew point transmitters can help to improve productivity by creating a more comfortable and healthy work environment.

How to Choose Dew Point Transmitter for Compressed Air System ?

Choosing the right dew point transmitter for your compressed air system is crucial for maintaining efficient operation and ensuring the quality of your products. Here’s a comprehensive guide to selecting the most suitable dew point transmitter for your specific needs:

  1. Determine the Required Accuracy: Consider the accuracy requirements of your application. If you need precise dew point measurements, a chilled mirror dew point transmitter is the most accurate option. However, if cost is a primary concern, a polymer or metal oxide dew point transmitter may be sufficient.

  2. Evaluate the Measuring Range: Assess the dew point range you need to measure. Compressed air systems typically operate within a specific dew point range, so ensure the transmitter can cover that range effectively.

  3. Consider Response Time and Maintenance: Response time is essential for detecting changes in dew point quickly. If real-time monitoring is critical, choose a transmitter with a fast response time. Maintenance requirements also vary between types. Chilled mirror transmitters require more maintenance, while polymer and metal oxide transmitters are generally low-maintenance.

  4. Select the Appropriate Output Options: Decide on the output options you need for integration with your system. Common output options include analog (4-20 mA or 0-10 V), digital (RS-485 or Modbus), and alarm relays.

  5. Environmental Considerations: Evaluate the environmental conditions where the transmitter will be installed. Choose a transmitter that can withstand the expected temperature, humidity, and vibration levels.

  6. Additional Features: Consider additional features that may be beneficial, such as data logging, alarm setpoints, and remote access capabilities. These features can enhance monitoring and control capabilities.

  7. Consult with Experts: If you have complex requirements or need assistance in selecting the most suitable dew point transmitter, consult with experienced professionals in the field. They can provide tailored recommendations based on your specific application and needs.

Here’s a summary table to aid in your selection:

RecursoChilled MirrorPolímeroMetal Oxide
PrecisãoAltaMediumMedium
CustoAltaBaixaMedium
Measuring RangeWideNarrowWide
Tempo de respostaSlowFastMedium
ManutençãoAltaBaixaMedium
AplicativosPharmaceutical, SemiconductorHVACAlimentos e bebidas
Output OptionsAnalog, Digital, Alarm RelaysAnalog, DigitalAnalog, Digital
Additional FeaturesData Logging, Alarm Setpoints, Remote AccessLimitadaLimitada

Why dew point sensor 4-20ma popular ?

A saída de 4-20 mA é uma escolha popular para sensores de ponto de orvalho porque é uma saída industrial padrão compatível com uma ampla gama de sistemas de controle. É também uma saída muito confiável e resistente a ruídos, o que a torna adequada para uso em ambientes industriais adversos.

Aqui estão algumas das vantagens de usar uma saída de 4-20 mA para sensores de ponto de orvalho:

  • Compatibilidade: A saída de 4-20 mA é compatível com uma ampla gama de sistemas de controle, incluindo PLCs, DCSs e sistemas SCADA. Isso facilita a integração dos sensores de ponto de orvalho aos sistemas de controle existentes.

  • Confiabilidade: A saída de 4-20 mA é uma saída muito confiável que não é suscetível à interferência de ruídos. Isso é importante para os sensores de ponto de orvalho, que geralmente são usados em ambientes industriais adversos.

  • Precisão: A saída de 4-20 mA pode fornecer medições precisas do ponto de orvalho. Isso é importante para aplicações em que é necessário um controle preciso do ponto de orvalho.

  • Alcance: A saída de 4-20 mA pode abranger uma ampla faixa de valores de ponto de orvalho. Isso o torna adequado para uma variedade de aplicações.

  • Custo: A saída de 4-20 mA é uma saída relativamente barata de implementar. Isso a torna uma opção econômica para sensores de ponto de orvalho.

Além das vantagens listadas acima, a saída de 4-20 mA também é uma saída muito versátil. Ela pode ser usada para transmitir uma variedade de outros parâmetros, como temperatura, pressão e taxa de fluxo. Isso a torna uma saída valiosa para uma ampla gama de aplicações industriais.

Aqui estão alguns exemplos de aplicações em que os sensores de ponto de orvalho com saídas de 4-20 mA são comumente usados:

  • Sistemas de ar comprimido: Os sensores de ponto de orvalho são usados em sistemas de ar comprimido para monitorar e controlar o teor de umidade do ar. Isso é importante para evitar corrosão e outros danos ao equipamento.

  • Sistemas HVAC: Os sensores de ponto de orvalho são usados em sistemas HVAC para controlar os níveis de umidade em edifícios. Isso é importante para o conforto e a saúde das pessoas.

  • Processos de secagem industrial: Os sensores de ponto de orvalho são usados em processos de secagem industrial para monitorar e controlar o teor de umidade do produto que está sendo seco. Isso é importante para garantir a qualidade do produto.

  • Processamento de alimentos e bebidas: Os sensores de ponto de orvalho são usados no processamento de alimentos e bebidas para controlar o teor de umidade do produto que está sendo processado. Isso é importante para garantir a segurança e a qualidade do produto.

  • Monitoramento ambiental: Os sensores de ponto de orvalho são usados em estações de monitoramento ambiental para rastrear as mudanças no teor de umidade na atmosfera. Essas informações podem ser usadas para prever as condições climáticas e identificar possíveis problemas ambientais.

Como você pode ver, os sensores de ponto de orvalho com saídas de 4-20 mA são uma ferramenta valiosa para uma ampla gama de aplicações industriais. Eles são confiáveis, precisos e versáteis, e podem ser facilmente integrados aos sistemas de controle existentes.

Dew point transmitter price is too high ?

O preço dos transmissores de ponto de orvalho pode variar de acordo com o fabricante, os recursos e a precisão do transmissor. Em geral, os transmissores de ponto de orvalho com maior precisão e mais recursos custarão mais do que os transmissores de ponto de orvalho com menor precisão e menos recursos.

Com base em minha pesquisa, eu diria que o preço dos transmissores de ponto de orvalho é geralmente justo. O custo dos componentes e da mão de obra necessários para fabricar transmissores de ponto de orvalho é alto, e as empresas que fabricam transmissores de ponto de orvalho precisam recuperar esses custos para se manterem no mercado. Além disso, os transmissores de ponto de orvalho são usados em várias aplicações críticas, portanto, é importante que sejam confiáveis e precisos. O alto preço dos transmissores de ponto de orvalho reflete o fato de que eles são instrumentos de alta qualidade nos quais se pode confiar para fornecer medições precisas.

Quanto custa um transmissor de ponto de orvalho ou um sensor de ponto de orvalho industrial de boa qualidade? 

Aqui estão alguns fatores que podem afetar o preço de um transmissor de ponto de orvalho:

  • Precisão: Normalmente, os transmissores de ponto de orvalho com maior precisão custam mais do que os transmissores de ponto de orvalho com menor precisão.
  • Características: Os transmissores de ponto de orvalho com mais recursos, como registro de dados, pontos de ajuste de alarme e recursos de acesso remoto, normalmente custam mais do que os transmissores de ponto de orvalho com menos recursos.
  • Marca: Os transmissores de ponto de orvalho de marcas conhecidas normalmente custam mais do que os transmissores de ponto de orvalho de marcas menos conhecidas.
  • Quantidade: Os transmissores de ponto de orvalho comprados em quantidades maiores normalmente custam menos por unidade do que os transmissores de ponto de orvalho comprados em quantidades menores.

Aqui está uma tabela com a faixa de preço dos transmissores de ponto de orvalho no mercado:

TipoFaixa de preço
Espelho refrigerado$2,000 – $10,000
Polímero$500 – $2,000
Óxido metálico$500 – $1,500

Como você pode ver, a faixa de preço dos transmissores de ponto de orvalho pode variar dependendo do tipo de transmissor. Os transmissores de ponto de orvalho de espelho resfriado são o tipo mais caro de transmissor, mas também são os mais precisos. Os transmissores de ponto de orvalho de polímero e óxido metálico são mais baratos, mas também são menos precisos.

O preço dos transmissores de ponto de orvalho também pode variar de acordo com os recursos do transmissor. Por exemplo, os transmissores de ponto de orvalho com registro de dados, pontos de ajuste de alarme e recursos de acesso remoto normalmente custam mais do que os transmissores de ponto de orvalho com menos recursos.

Se estiver procurando um transmissor de ponto de orvalho de alta qualidade, eu recomendaria comprar um de uma marca conhecida que tenha boa reputação de qualidade e confiabilidade. Você também deve considerar os recursos que são importantes para você e a precisão necessária. Se não tiver certeza de qual transmissor de ponto de orvalho é o ideal para você, recomendo consultar um profissional que possa ajudá-lo a tomar uma decisão informada.

Perguntas frequentes

Algumas perguntas sobre Ponto de Orvalho, Transmissor e Sensor que você e as pessoas gostam de saber

A high dew point means that the air can hold a lot of moisture before it becomes saturated and condensation occurs. In general, a dew point above 60°F (15°C) is considered high. High dew points can make the air feel humid and uncomfortable, especially on a hot day.

Actually there are two main types of dew point transmitters, each one with a different working principle, please check as following: 

1. Chilled Mirror Dew Point Transmitters:

  • This type measures dew point by directly mimicking the definition of dew point itself – cooling a small mirror surface until water vapor condenses on it.
  • Components:
    • Mirror: A highly polished metal surface attached to a thermoelectric cooler.
    • Light source: Emits a beam of light onto the mirror.
    • Optical sensor: Detects the amount of light reflected from the mirror.
    • Temperature sensor: Measures the temperature of the mirror.
    • Control unit: Processes signals from the temperature and optical sensors to calculate the dew point.
  • Working principle:
    1. The control unit starts cooling the mirror.
    2. As the mirror cools, water vapor in the air condenses on its surface, reducing the amount of light reflected to the optical sensor.
    3. The control unit monitors the signal from the optical sensor.
    4. When the reflected light reaches a minimum, the temperature of the mirror is considered the dew point.
    5. The control unit records the dew point temperature and transmits it.
 

2. Polymer/Ceramic Sensor Dew Point Transmitters:

  • This type uses an electro-chemical sensor that changes its electrical properties when exposed to varying humidity levels.
  • Components:
    • Sensor: Made of a hygroscopic polymer or ceramic material that absorbs water vapor.
    • Electrodes: Integrated with the sensor material to measure its electrical properties.
    • Control unit: Processes the signal from the sensor to calculate the dew point.
  • Working principle:
    1. Water vapor in the air is absorbed by the hygroscopic material in the sensor.
    2. The absorption changes the electrical properties of the sensor material.
    3. The electrodes measure the change in electrical properties and send a signal to the control unit.
    4. The control unit converts the signal into a dew point temperature based on a pre-calibrated relationship.
    5. The control unit records and transmits the dew point temperature.

 

Which type is better?

The choice between a chilled mirror and a polymer/ceramic sensor transmitter depends on your specific needs:

  • Chilled mirror:
    • More accurate and reliable, especially for low dew points.
    • Longer lifespan.
    • Higher cost and maintenance requirements.
  • Polymer/ceramic:
    • Lower cost and maintenance requirements.
    • Less accurate, especially for low dew points.
    • Shorter lifespan.
 

I hope this explanation helps! 

Feel free to ask or contact our Team by email if you have any further questions about dew point transmitters.

Dew point and humidity are two different measures of the amount of moisture in the air. 

1.Dew point is the temperature to which the air must be cooled to become saturated with water vapor. In other words, it is the temperature at which the air can no longer hold any more water vapor in the form of gas. If the air is cooled further, the excess water vapor will condense into liquid water, forming dew.

2.Humidity, on the other hand, is the amount of water vapor in the air, expressed as a percentage of the maximum amount of water vapor that the air can hold. Relative humidity is the most common measure of humidity, and it is calculated by dividing the actual amount of water vapor in the air by the maximum amount of water vapor that the air can hold at that temperature.

There are a few different ways to calculate dew point temperature. The most common method is to use a hygrometer, which is a device that measures both temperature and humidity. The dew point temperature can then be calculated from the temperature and humidity readings using a special formula.

Another way to calculate dew point temperature is to use a psychrometer, which is a device that consists of two thermometers, one with a wet bulb and one with a dry bulb. The dew point temperature can then be calculated from the difference between the wet bulb and dry bulb temperatures using a special table or formula.

No, dew point and humidity are not the same thing. Dew point is a measure of the amount of moisture in the air, while humidity is a measure of the ratio of the amount of water vapor in the air to the maximum amount of water vapor that the air can hold.

Two different air masses can have the same dew point but different humidity levels. For example, a warm air mass with a high dew point can have the same humidity level as a cool air mass with a low dew point. This is because the warm air mass can hold more water vapor than the cool air mass.

There is no cod point in Mountain Dew. Cod points are a unit of measurement used to quantify the amount of cod liver oil in a product. Mountain Dew does not contain cod liver oil.

A faixa confortável do ponto de orvalho para a maioria das pessoas está entre 40°F (4°C) e 60°F (15°C). Abaixo de 40°F, o ar pode parecer seco e desconfortável. Acima de 60°F, o ar pode parecer úmido e desconfortável.

A dew point above 60°F (15°C) is considered humid. Humid air feels sticky and uncomfortable, especially on a hot day.

A dew point above 65°F (18°C) is considered muggy. Muggy air feels even more sticky and uncomfortable than humid air.

Dew point meters, also known as dew point transmitters or sensors, have a variety of purposes in different fields. Here are some of the most common ones:

1. Monitoring atmospheric conditions:

  • Previsão do tempo: Dew point is a crucial factor in predicting fog, precipitation, and cloud formation. Meteorologists use dew point measurements to understand atmospheric moisture content and stability, aiding in weather prediction and warnings.
  • Aviation: Pilots use dew point data to assess the risk of carburetor icing, fog formation, and cloud base heights, ensuring safe flight operations.

2. Controlling humidity levels:

  • Building management: Dew point is crucial for managing indoor humidity levels in buildings. Construction and maintenance professionals use dew point meters to prevent condensation buildup that can lead to mold growth, structural damage, and air quality issues.
  • Industrial processes: Industries like food processing, pharmaceuticals, and textiles require precise control of humidity. Dew point measurements ensure optimal product quality and prevent unwanted moisture absorption or dehydration.

3. Protecting equipment and materials:

  • Corrosion prevention: In industries like oil and gas, high dew points can lead to corrosion of pipelines and equipment. Dew point monitoring helps control humidity levels and prevent costly damage.
  • Paint and coating applications: Optimal dew point conditions are needed for proper paint and coating adhesion. Dew point meters ensure ideal conditions for paint application, preventing peeling and cracking.

4. Research and scientific applications:

  • Environmental studies: Dew point measurements are used in environmental research to understand climate change, atmospheric dynamics, and water balance.
  • Aplicações agrícolas: Farmers use dew point data to predict potential frost damage and irrigation needs, optimizing crop yields and water management.

Overall, dew point meters are incredibly versatile tools used across various fields to understand and manage humidity levels, ensuring safety, efficiency, and quality in diverse applications.

Testing the humidity in an air cylinder is crucial to ensure the quality and performance of the compressed air it contains. Excessive moisture can lead to corrosion, reduced flow, and malfunctioning of equipment using the air. Here are two common methods for testing humidity in an air cylinder:

1. Chilled Mirror Hygrometer:

  • This method uses a cooled mirror surface to condense water vapor from the air sample. The temperature at which condensation occurs is directly related to the dew point, which is a measure of the humidity.
  • Procedure:
    1. Connect the hygrometer to the air cylinder using an appropriate adapter.
    2. Open the valve on the cylinder to allow air to flow through the hygrometer.
    3. Cool the mirror surface gradually until dew forms on it.
    4. Record the temperature at which dew first appears. This is the dew point temperature.
    5. Use a dew point chart or conversion calculator to determine the relative humidity based on the dew point temperature and the air temperature.
 

2. Hygroscopic Sensor:

  • This method uses a sensor material that changes its electrical properties in response to changes in humidity. The change in electrical properties is then measured and converted to a humidity reading.
  • Procedure:
    1. Connect the hygrometer with the hygroscopic sensor to the air cylinder using an adapter.
    2. Open the valve on the cylinder to allow air to flow through the sensor.
    3. The hygrometer will display the relative humidity directly.
 

 

Dicas adicionais:

  • Ensure the hygrometer is properly calibrated before use.
  • Take multiple measurements from different locations within the cylinder for a more accurate representation of the overall humidity level.
  • Consider the operating conditions of the equipment using the compressed air when interpreting the humidity results.
 

So Above these methods and tips, you can effectively test the humidity in your air cylinder and ensure the optimal performance of your equipment.

Controlling the dew point in compressed air is crucial for ensuring the quality and performance of your pneumatic equipment. Excessive moisture can lead to corrosion, reduced flow, malfunctioning of equipment, and even contamination of sensitive products. Here are some key methods for controlling dew point in compressed air:

1. Air Dryers:

  • Air dryers are the most common and effective method for removing moisture from compressed air. They work by lowering the dew point, the temperature at which water vapor condenses. There are two main types of air dryers:

    • Refrigerant dryers: These dryers use a refrigeration system to cool the compressed air, causing water vapor to condense and drain out. They are suitable for achieving dew points down to around 40°F (4°C).

      Image of Refrigerant dryer for compressed air
 
    • Desiccant dryers: These dryers use a desiccant material, such as silica gel or alumina, to absorb moisture from the compressed air. They can achieve much lower dew points, down to -40°F (-40°C) or even lower, making them ideal for critical applications

      Image of Desiccant dryer for compressed air
 

2. Aftercoolers:

  • Aftercoolers are heat exchangers that cool the compressed air after it exits the compressor. This reduces the amount of water vapor that can remain in the air, effectively raising the dew point. While not as effective as air dryers, aftercoolers can be a good first step in moisture control, especially for applications with moderate dew point requirements.
    Image of Aftercooler for compressed air

3. Drain Traps:

  • Drain traps automatically remove condensate (water) from the compressed air system. They are essential for all systems, regardless of other dew point control methods. Different types of drain traps are available, such as automatic, float, and timer-based, each with its own advantages and disadvantages.
    Image of Drain trap for compressed air

4. System Design and Maintenance:

  • Proper system design and maintenance are essential for effective dew point control. Minimizing pipe lengths, leaks, and dead legs where moisture can accumulate can significantly improve moisture control. Regular maintenance of air dryers, drain traps, and other equipment is also crucial for optimal performance.
 

Dicas adicionais:

  • Monitor dew point: Use a dew point meter to regularly monitor the dew point at critical points in your compressed air system. This will help you identify any issues and ensure your dew point control measures are effective.
  • Choose the right equipment: Select the appropriate air dryer type and capacity based on your specific dew point requirements, air flow rate, and budget.
  • Consult with a professional: If you are unsure about the best way to control dew point in your compressed air system, consult with a qualified compressed air professional. They can assess your needs and recommend the most effective and cost-efficient solution.
 

By implementing these methods and tips, you can effectively control the dew point in your compressed air system and ensure the optimal performance and longevity of your equipment.

Dew point transmitters and sensors play a crucial role in regulating moisture levels across various industries. Here are the top 10 applications where these instruments shine:

1. Compressed Air Systems:

    Ensuring dry and clean compressed air is vital for efficient operation and preventing corrosion in pneumatic equipment. Dew point transmitters monitor dryness levels, optimizing dryer performance and avoiding costly issues.

2. Chemical & Pharmaceutical Processing:

Precise dew point control is critical for product quality and consistency in chemical and pharmaceutical manufacturing. Precisely measuring and managing moisture prevents reactions, ensures accurate formulations, and safeguards product stability.

3. Food & Beverage Production:

Dew point control is crucial for food product quality and shelf life. Monitoring and maintaining optimal moisture levels in storage and processing environments prevents condensation, mold growth, and product spoilage.

4. HVAC & Refrigeration:

Dew point sensors help maintain comfortable humidity levels in buildings and optimize cooling systems. Accurate dew point data allows for proper air conditioning control, maximizing energy efficiency and preventing condensation issues.

5. Environmental Monitoring:

Dew point measurements are integral for weather forecasting, climate studies, and agricultural applications. Monitoring dew point variations helps predict frost, dew formation, and other environmental phenomena.

6. Aviation & Aerospace:

Dew point control is crucial for aircraft safety and performance. Dry air prevents ice formation on critical components, ensuring airworthiness and safe operation.

7. Medical & Biotechnology:

Maintaining precise dew point levels in medical facilities and biotech labs is essential for sterility and preventing the growth of harmful microorganisms.

8. Power Generation:

Controlling moisture in power plants is crucial for efficient energy production and preventing corrosion in turbines and other equipment. Dew point measurement ensures optimal plant operation and minimizes maintenance costs.

9. Construction & Building Materials:

Monitoring dew point during construction helps prevent condensation problems, mold growth, and structural damage. Dew point data informs proper ventilation and drying strategies, ensuring durable and healthy buildings.

10. Automotive & Transportation:

Dew point sensors help optimize paint curing processes in car manufacturing and prevent condensation within sealed vehicle components. This ensures high-quality finishes and protects against corrosion.

 

Above are just a few examples, and transmissores de ponto de orvalho and sensors have numerous applications beyond these ten.

Their versatility and precision in measuring moisture make them invaluable tools across various industries.

Do you have any specific application in mind where you’d like to know more about dew point transmitters and sensors?

 

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