Corrosion-Resistant Dew Point Transmitter for Harsh Chemical Environment with 316L Stainless Steel Probe, 4-20mA, RS485, 0-5V, 0-10V Output

Artikel Nummer:  HG808-G series

HG808-G Corrosion-Resistant Dew Point Transmitter

Die HG808-G is an industrial-grade dew point and temperature transmitter specifically engineered for corrosive or chemically aggressive environments. Built with a 316L stainless steel sintered probe and a sealed aluminum housing, it ensures stable and accurate measurement even in the presence of acidic gases, solvents, salt spray, or oil mist.

In addition to measuring and transmitting dew point and temperature, the HG808-G can calculate and output relative humidity and PPM values, providing a comprehensive view of ambient moisture conditions for process control and quality assurance.

Here’s a breakdown of the key features:

  • Corrosion-Resistant Design: 316L stainless steel probe with nano-coated anti-corrosion finish, suitable for acidic, alkaline, and solvent vapors.

  • Hohe Genauigkeit: ±3 °C Td dew point accuracy across a range of –80 °C to +60 °

  • Wide Power & Pressure Range: Operates on DC 12 – 24 V, withstands up to 10 bar pressure.

  • Flexible Output Options:

    • RS485 (Modbus-RTU) digital output

    • 4-20 mA analog output

    • Optional 0-5 V / 0-10 V analog outputs

  • Industrial Protection: IP65-rated enclosure, anti-condensation heating, and strong EMI resistance for reliable long-term use.

  • Integration-Ready: Easily connects to PLCs, DCS, or SCADA systems for automated dew point monitoring and process control.

SPEZIFIKATION

Produkt-Highlights:

▪Engineered for Harsh Chemical Environments
Built with 316L stainless steel and anti-corrosion coating to withstand acids, alkalis, solvents, and salt mist. Ideal for chemical, pharmaceutical, and lithium-battery industries.
▪High Accuracy Dew Point Monitoring
Provides ±3 °C Td accuracy over a wide range (–80 °C to +60 °C), ensuring precise control in ultra-dry or low-humidity processes.
▪Comprehensive Measurement Capability
Simultaneously measures and outputs dew point, temperature, humidity, and PPM values, giving a full picture of environmental moisture conditions.
▪Flexible Output Options
Supports RS485 (Modbus-RTU) digital communication, plus 4–20 mA, 0–5 V, and 0–10 V analog signals for easy integration with PLC, DCS, and SCADA systems.
▪Industrial-Grade Reliability
IP65 aluminum housing with anti-condensation function, resistant to oil, dust, and high humidity for stable long-term operation under 10 bar pressure.
▪Compact and Service-Friendly Design
Modular structure with replaceable sintered probe, simplifying installation and reducing maintenance time and cost.
▪Wide Power Supply Range
Operates on 12–24 V DC with reverse-polarity and surge protection for reliable use in demanding industrial environments.

HG808-G Data Sheet Details

Here’s a specification details for the HG808-G series Humidity Transmitter :

KategorieSpezifikation
Measurement ParametersDew Point, Temperature, Humidity, PPM (for reference)
Taupunktbereich–60 °C ~ +20 °C
Dew Point Accuracy±3 °C Td (±5.4 °F)
Temperaturbereich–20 °C ~ +60 °C
Temperatur-Genauigkeit±0.2 °C (@ 23 °C)
Temperature Long-Term Stability≤ 0.1 °C / year
Humidity Long-Term Stability≤ 1 % RH / year
Digital OutputRS485 (Modbus-RTU); outputs temperature, humidity, dew point, PPM (humidity & PPM for reference only)
Analoge AusgängeTemperature + Dew Point – select one: 4-20 mA / 0-5 V / 0-10 V
Pressure Resistance≤ 16 bar
Baudrate1200, 2400, 4800, 9600, 19200, 115200 bps (selectable; default 9600 bps)
ErfassungshäufigkeitFastest response 1 second; adjustable via PLC
Working Environment–20 °C ~ +60 °C; 0 % ~ 95 % RH (non-condensing)
StromversorgungDC 12 V ~ 24 V, reverse-polarity protected
Stromverbrauch< 0.5 W
Output ProtocolStandard Modbus-RTU; compatible with PLC, DCS, and SCADA systems
ConstructionCompact aluminum housing with industrial grade ESD & anti-reverse protection
Installation & CustomizationCustom probe design available according to application needs (structure, shape, length, material, mounting method)
Protection RatingIP65 – dustproof and moisture-resistant
Applicable Probe Options

Two probe types available:

• Gas Sampling Unit

• 316L Stainless Steel Sintered Protective Housing

(A-Type, 0A# / 8A#)

HG808 #3 Sonde Artikelliste

Wir bieten 6 Fühlertypen für den HG808 Feuchtemessumformer an, wobei jeder Typ sowohl in A- als auch in B-Ausführung erhältlich ist, so dass insgesamt 12 Fühler für verschiedene Anwendungsmöglichkeiten zur Verfügung stehen.

A-Serie Feuchtefühler

Typ A Poröser Feuchtigkeitsfühler aus Edelstahl

0A#

#A8 Feuchtefühler für Feuchte-Messumformer

8A#

Sondenanschluss

Option Sondenanschluss
M20 Sechskantgewinde Edelstahl Feuchtefühler

M20 Sechskantgewinde Edelstahl-Sondenanschluss

G1/2 Sechskantgewinde Feuchtefühler aus Edelstahl

G1/2 Sechskantgewinde Edelstahl-Sondenanschluss

NTP1/2 Feuchtefühler mit Sechskantgewinde aus Edelstahl

NTP1/2 Sondenanschluss aus Edelstahl mit Sechskantgewinde

M27 Sechskantgewinde Edelstahl Feuchtefühler

M27 Sechskantgewinde Edelstahl-Sondenanschluss

M20 Flansch Edelstahl Feuchtefühler

M20 Flansch Sondenanschluss aus rostfreiem Stahl

Über die Installation

4-20mA Temperatur-Feuchtigkeits-Transmitter Kabelanschlussplan

4-20mA Temperatur-Feuchtigkeits-Transmitter Kabelanschlussplan

0-10v Temperatur-Luftfeuchtigkeitstransmitter Kabelanschlussdiagramm

0-10v Temperatur-Luftfeuchtigkeitstransmitter Kabelanschlussdiagramm

0-5v Temperatur Luftfeuchtigkeit Transmitter Wire Connect Diagram

0-5v Temperatur Luftfeuchtigkeit Transmitter Wire Connect Diagram

Anschlussplan für jede Farbe HG808 Luftfeuchtigkeitstransmitter

Verdrahtungsstandard von 4-20mA + RS485 Analogausgangstyp

Farbe der LinieDefinitionSpezifikation
Netzkabel  
RotSpannungsversorgung positiv10 ~ 30V DC
SchwarzStromversorgung negativGND
Analoge Ausgangsleitungen  
BraunTemperatursignal positiv4-20mA Ausgang
BlauTemperatursignal negativWird mit Schwarz (GND) verbunden
GrauLuftfeuchtigkeitssignal positiv4-20mA Ausgang
WeißLuftfeuchtigkeitssignal negativWird mit Schwarz (GND) verbunden
RS485-Verdrahtung  
GelbRS485AVerdrilltes Kabel
GrünRS485BVerdrilltes Kabel

Zusätzliche Hinweise:

  • Tragfähigkeit:
    • Stromausgang: ≤ 600Ω
    • Spannungsausgang (nicht in dieser Tabelle enthalten): ≤ 250Ω
 
  • Anwendbare Modelle: Alle HG808 Serien
 

Das ist wichtig:

  • Spezifische Anschlussanweisungen und zusätzliche Anforderungen finden Sie in der Bedienungsanleitung des Geräts.
  • Stellen Sie sicher, dass am RS485-Bus geeignete Abschlusswiderstände gemäß dem Gerätehandbuch und den einschlägigen Kommunikationsstandards verwendet werden.
  • Versuchen Sie nicht, elektrische Leitungen ohne entsprechende Kenntnisse und Qualifikationen zu verlegen.
  •  

ANWENDUNG

Typical Applications – HG808-G Corrosion-Resistant Dew Point Transmitter

1. Lithium Battery Electrolyte Filling / Electrode Coating

Precise dew point and humidity monitoring is critical to prevent moisture contamination of electrolyte solutions und ensure uniform electrode coating quality.

  • Typical conditions: Dew point ≤ –40 °C, temperature 20 – 30 °C, humidity < 1 % RH.

  • Control requirement: Continuous online dew point monitoring in glove boxes and drying chambers for ultra-low humidity environments.

2. Chemical Reactors & Solvent Recovery Pipelines

During chemical synthesis or solvent recovery, excessive moisture can affect reaction yield, purity, and safety. The HG808-G provides stable measurements even in acidic, solvent, or oil-vapor atmospheres.

  • Typical conditions: Dew point –40 ~ 0 °C, temperature 25 – 60 °C, humidity 5 – 40 % RH.

  • Control requirement: Corrosion-resistant dew point monitoring under HF, HCl, NH₃, or VOC exposure to prevent condensation and corrosion.

3. Pharmaceutical Raw Material Drying

Humidity and temperature stability are essential to maintain API potency and drying uniformity. The HG808-G ensures accurate dew point and temperature control in cleanrooms and drying ovens.

  • Typical conditions: Dew point –30 ~ +10 °C, temperature 40 – 80 °C, humidity 2 – 20 % RH.

  • Control requirement: Real-time humidity feedback to optimize drying cycles and ensure GMP-compliant environmental monitoring.

4. Flue Gas Desulfurization (FGD) Towers

FGD processes involve high-temperature, corrosive gases with varying moisture content. The HG808-G’s 316L stainless-steel probe withstands SO₂/SO₃ and acid mist for long-term reliability.

  • Typical conditions: Temperature 60 – 120 °C, humidity 10 – 80 % RH, dew point 0 ~ 50 °C.

  • Control requirement: Dew point monitoring for condensation control and corrosion prevention in gas treatment systems.

5. Industrial Exhaust Gas & Emission Treatment

Stable dew point monitoring is required to prevent pipeline condensation, corrosion, and particulate accumulation in emission control systems.

  • Typical conditions: Temperature 30 – 90 °C, dew point –20 ~ 40 °C, humidity 5 – 70 % RH.

  • Control requirement: Continuous dew point trend tracking to maintain safe moisture levels before gas filtration or catalytic processing.

Download Produkthandbuch / Zertifizierung / Software

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FAQs

1. What makes the HG808-G suitable for corrosive industrial environments?

The HG808-G is engineered with an integrated corrosion-resistant structure, using 316L stainless steel and a sealed cast-aluminum housing (IP65). It resists acids, alkalis, electrolyte vapors, and chemical solvents, making it ideal for lithium battery, chemical, and pharmaceutical applications where standard sensors fail.

2. How durable is the HG808-G under harsh operating conditions?

This transmitter has undergone strict testing for oil-gas mixtures, chemical corrosion, and dust impact. Its IP65-rated aluminum enclosure und pressure-resistant 316L probe can withstand up to 16 bar, ensuring long-term stability and reliability even in challenging process environments.

3. What output and communication options does the HG808-G support?

The HG808-G offers flexible signal outputs for easy system integration:

  • Digital: RS485 (Modbus-RTU) for dew point, temperature, humidity, and PPM values.

  • Analog: Dual-channel outputs of 4-20 mA, 0-5 V, or 0-10 V (user selectable).
    This design allows seamless connectivity with PLC, DCS, or SCADA systems for automated dew point and temperature control.

4. Can the HG808-G record and analyze measurement data?

Yes. The transmitter includes data-recording functionality and supports connection to backend analysis software. Users can generate reports and trend charts with one click, enabling efficient monitoring, traceability, and process optimization.

5. What parameters can the HG808-G measure simultaneously?

The HG808-G can output dew point temperature, process temperature, relative humidity, and PPM values at the same time—providing a complete picture of gas dryness and system conditions.

6. How does the HG808-G compare to imported dew point transmitters?

By integrating advanced sensor technology and optimized circuitry, the HG808-G matches the performance of imported brands at a significantly lower cost. It delivers high precision, strong corrosion resistance, and excellent long-term stability, helping customers reduce maintenance and procurement costs.

7. Is customization available for different installation conditions?

Yes. HENGKO offers customized probe designs (structure, length, material, and mounting method) to meet specific process requirements—ensuring accurate and stable dew point measurement under any industrial condition.

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